Posts Tagged ‘spliced’

Wild Wallpaper In Frames That Will Be Hung On The Wall

July 31, 2018

Here’s some really cool, custom-made wallpaper that, expectedly, costs a ton. The homeowners wanted to accentuate two rooms (dining room, master bedroom) with these patterns, but, considering the investment, wanted to be able to take it with them, should they move.

After much deliberation and investigation of backings, weight, sturdiness, etc., it was decided to mount each mural on plywood, wrap each of those with a wooden frame, and then mount them on the walls with brackets that attach invisibly to the back.

The largest one, which already has its frame attached, and which you see in the top photo, measures about 7′ x 7′, and weights 80 pounds. Imagine getting that thing up two flights of stairs!

The top photo shows the large mural finished. It consists of two panels spliced in the middle. It was trimmed in place to fit inside the good frame you see around it.

The second photo shows the smaller mural being laid out. It will be applied to the board you seeing lying on the floor in the third photo. The plywood board has been sealed with KILZ, to prevent knotholes from bleeding through, sanded smooth, and then primed with a wallpaper-specific primer. I used Roman’s Pro 977 Ultra Prime.

These wallpaper panels are custom-made to fit the project’s dimensions, and have a few extra inches “bleed” area on each side to allow for trimming and adjusting for wonky walls. The bordering silver area will be trimmed off, as will an inch or so of the printed area on each side of the mural.

On the smaller, dark mural, someone forgot to add an extra inch for the top and bottom, so the mural was centered as perfectly as possible, but a little bit of the white plywood peeked out on both the top and bottom. Don’t worry – a black frame will be constructed to cover the edges of the plywood, and it will have a lip (rabbet) that will cover this teeny gap.

The last photo shows one page of the instruction sheets, which includes drawings from the manufacturer detailing the layout and dimensions of each mural. The large mural came in two panels, which had to be overlapped in the center, carefully matching the pattern, and then double cut, or spliced.

Double cutting involves overlapping the edges of the two strips of wallpaper, while carefully matching the pattern. Then you take a straight edge and a brand new, very sharp razor blade and cut through both layers of paper. This paper was very thick, so I had to press really hard to get through both layers in one sweep. You want to avoid making multiple cuts if possible.

To keep from scoring into the plywood below (and it’s even more important if you are cutting on a wall made of drywall and / or many layers of paint and primer), I put a strip of polystyrene plastic on the plywood surface to keep the razor blade from cutting into the bottom surface. Once the double cut is made, the excess wallpaper, as well as the polystyrene strip, are removed, and the two edges of wallpaper smoothed into place. This makes for a very perfect seam.

All this takes a lot of time. It would be really cumbersome in a larger or more complicated room. But protecting the subsurface is important, because, once the wallpaper starts drying, it shrinks a little and pulls taught, and if the surface below is not intact (due to a cut from a razor blade, or from something else like dust on the surface or layers of incompatible materials such as old oil based paint covered with latex paint), these layers can come apart (delaminate), and the wallpaper seams will pull apart. This is not the paper “coming loose,” and it cannot be “glued back.” It is actually layers of the wall delaminating.

Anyway, back to today’s project, and, sorry, a little out of sequential order, but all important information. These panels were to be hung on the walls, but had not been hung yet. This allowed me to do them flat on the floor, which I think was easier. The instructions said to paste the paper, but that was extremely difficult because they were much wider than my work table. I didn’t want to crease or damage the material. Most non-woven products can be hung by pasting the wall, so that’s what I opted to do. Except, in this instance, they were laid out on the floor. 🙂

The material was a thick non-woven on a mylar plastic, and was very thick and somewhat difficult to work with. In addition, the panels were much wider than normal wallpaper, and hard for me to manipulate. I was glad that the interior designer was hanging around and was game for helping me position these pieces.

As I said, the material was thick and stiff, and no matter how hard I pushed or what extreme tool I used (metal plate), it would not press tightly into the corners of the gold frame enough for me to get a satisfactory cut – meaning that there was a slight (1/16″ – 1/8″ gap between the material and the frame. No matter… The interior designer was easy going, and said she will add a small piece of molding to the inside of the gold frame, to cover any gap, as well as to prevent the thick material from curling up. On the smaller, dark mural, the black frame to be constructed will include a lip (rabbet) that will cover the open edge and help hold it down, as well as cover the outside edge of the plywood panel.

This gutsy wallpaper is made by Calico, a husband-and-wife team out of New York City that is just a few years old – not many people have this stuff – and even fewer have the balls to put it on their walls!

The interior designer for the project is Elizabeth Maciel, and the location is a newish home in the Montrose neighborhood of Houston.


Ran Short of Paper – Notes to Move Ahead

July 5, 2018

As I mentioned in a previous post, we ran short of paper on this job, and had to have more custom-made. It is very expensive paper, and the homeowner wanted to buy as much as needed, but not have excessive waste. I did a lot of measuring and calculating to see how much wall I could cover with what we had left (including pieces that could be split and / or spliced), and how much would be needed to be ordered.

Since a month would go be before the new paper could be printed, and I would be working on many other jobs, it was also going to be difficult to remember what I had plotted to use where.

So I wrote careful notes on the back of the remaining paper. That’s what you see in the photo. It sure was a big help when I went back to finish the room today. I did roll everything out and measure and plot again, before cutting anything, just to be sure.

We ended up getting that final wall done, with about 24″ of paper to spare. 🙂

Difficult Hang Today – Lots of Work to Get Good Seams

June 17, 2018

I don’t recall ever having seen a wallpaper product labeled “heavyweight paper” before. I wasn’t thrilled with this stuff. It was thick, and that made it difficult to work with. I prefer thin papers because they form to the walls better. This paper didn’t have any coating on it, so it is not any more durable than a thinner paper, so I don’t see the reason for the “heavyweight” treatment.

And any time you apply paste and the edges of the paper curl backward (Photo 1), you know you are in for a tough install.

The room was already prepped, and it was just 9 single rolls on an easy top of a dining room – no tricky moldings to trim around, no toilets to reach beind, no awkward spaces to situate the ladder in… It should have taken 5-6 hours. Instead I toiled for 12 hours.

I hung three strips, and wasn’t happy with the two seams between them. They pouched just a little and would not lie down flat. (Photo 2) With strong light coming in from the windows, the seams looked bad. There was no way of knowing how the seams would look once the paper was good and dry. But for now, I couldn’t stand the look, and I didn’t want to leave the homeowners with these pouchy seams.

I removed two of those strips, refreshed the paste, and kept them “open” by placing them in a plastic trash bag so they would remain useable (we didn’t have a lot of paper to spare). I ran to the truck and got supplies so I could double cut new seams (splice on the wall). I needed a special trim guide, and a special polystyrene padding strip to protect the wall so that the razor blade wouldn’t score into it (which could compromise the surface and lead to delamination of layers … too complicated to get into here, but you can do a Search and read previous posts on this subject).

From then on, instead of using the factory edges for seams, I double cut. Double cutting involves padding the wall behind where the seam will be, overlapping the new strip onto the old strip while carefully matching the pattern, and then using the handled straightedge and a sharp new razor blade to cut through both layers of paper. Then you peel back the paper at the newly cut seam and remove the two thin strips of excess paper that were just cut off. Then you remove the plastic padding strip.

Now you can put the edges of the freshly cut new seam back together. Because they were cut into each other, they will fit together perfectly. But because the padding strip has some thickness, the two newly cut edges are now a teeny tad wider than needed, so you’ll have to do some finessing to get the seam to butt together, instead of pouching up just a bit.

Because one strip of pasted paper overlapped onto another, once the excess paper strips are removed, there will be paste residue left on a 1″-2″ edge of one of the wallpaper drops. This has to be washed off with a damp microfiber rag, and you will have to rinse the rag and wash the wall several times to get all the residue off.

And all of this has to be done on a time frame, because while you’re working on one seam, the edges of the next are rapidly drying out, which is a whole new can of worms.

My finished double cut seams were perfect. (Photo 3)

But after I had worked my way around the room a bit, I looked back at the first wall, and saw that, as the paper dried, it shrank just a little. This left a visible gap between the two strips. (Photo 4) This gap isn’t visible from a distance, and it’s not visible if you look at the walls at an angle. But if you are standing three feet away and looking head-on, you will see the gap. I think it’s too much.

Oh, and, one more thing … the paper was easily marred if it was touched by any bit of metal. (Photo 5) Scissors, straight edge, trim guide, even the metal eraser housing on the end of my pencil would leave a grey mark if it happened to rub against the wallpaper. Most of these marks would wipe off, but not all of them. And wiping the paper leads to abrasion, so you want to avoid overdoing it. I worry about how the wallpaper might be marked up when the homeowners innocently go about hanging their art and mirror.

Considering what the homeowners paid for the wallpaper and installation, I think they should have a better outcome than this. This paper is manufactured by Thibaut. Thibaut makes many types of wallpaper, and most of them are lovely to work with, and they perform well. It makes you wonder why they would use this “heavyweight” stock, which produces a less-than-desireable outcome.